Email: info@zycleanroom.com

Cleanroom Sandwich Panels

Partition and ceiling panels with smooth surfaces and airtight joints — the building blocks of every cleanroom.

Hand-Made Cleanroom Sandwich Panel

What it is: A hand-made cleanroom sandwich panel consists of color-coated steel or stainless steel face sheets, galvanized steel frame strips and corner fittings on all four edges, and a reinforced core of rock wool (A2), PU, phenolic or honeycomb. It is manufactured through heating, pressing and curing.

Key features

  • ✔ High strength: reinforced frame and corner fittings, high bending capacity (approx. 0.89 kN/m² for 50mm)
  • ✔ Fire safety: Fire performance review rock wool core, up to 1.0h+ fire resistance
  • ✔ Flat & airtight: high flatness (≤1mm diagonal tolerance), tongue & groove or center aluminum connection with sealing strips
  • ✔ Customizable: modules 980/1160/1180/1200mm, custom sizes, pre-cut for doors/windows/pass boxes
  • ✔ Material options: PE polyester, PVDF, stainless steel, anti-static faces; rock wool, PU, phenolic, honeycomb cores

Typical specifications: Thickness 50/75/100/150mm; max length 10,000mm; face 0.426–1.0mm.

Applications

  • ✔ Pharmaceutical / GMP – solid and sterile dosage plants, packaging rooms, medical device production, laboratories
  • ✔ Food & Beverage – dairy, beverage filling, bakery, meat processing clean zones (HACCP friendly)
  • ✔ Electronics & Semiconductor – PCB, LED, solar, precision assembly, semiconductor packaging
  • ✔ Healthcare & Labs – hospital operating rooms, ICU, PCR and biological laboratories
  • ✔ Others – cosmetics, precision instruments, data center cold aisles, battery plants

Panel Options Comparison

Compare core materials to choose the right panel for your project.

Core Material Fire Rating Best For Surface Typical Use
Rock wool A2 (non-combustible) Fire safety + strength Color steel / stainless GMP pharma, high fire-safety rooms
Phenolic foam A2 / B1 Light + low smoke Color steel / stainless Ceilings, high-class cleanrooms
MgO board A1 Impact + moisture HPL / steel / plain Wash-down areas, cold rooms

More Core Materials

More core choices, more scenarios — grouped by core family. Hover a material on the left to see its details on the right.

Rock Wool Series — fireproof & strong

Rock WoolFire performance reviewA2 fireproof core — first choice for GMP pharmaceutical and high fire-safety cleanrooms. Strong and soundproof.
Single MgO-facedMoisture-proof + rock woolOne side MgO board over rock wool core — adds moisture resistance, good for walls near wet areas.
Double MgO-facedMoisture-proof both sidesMgO faces on both sides with rock wool core — best moisture protection, ideal for wash-down areas.
Double Gypsum-facedSmoothest finishGypsum faces both sides over rock wool — the smoothest, flattest surface for high-class cleanroom walls.

Honeycomb Series — ultra-flat & light

MgO Alu. HoneycombUltra-flat & strongMgO faces with aluminum honeycomb core — ultra-flat, lightweight and strong. Premium choice for high-end walls.
MgO Paper HoneycombLight & economicalMgO faces with paper honeycomb core — light, strong and economical for partitions and ceilings.
Gypsum Alu. HoneycombSmooth & lightGypsum faces with aluminum honeycomb core — very flat, light and looks clean. Good for ceilings.

MgO Series — moisture & impact resistant

Hollow MgO GridLight & rigidHollow MgO grid core — light yet rigid, with good moisture resistance. Good for wet and wash-down areas.
Magnesium OxysulfateHigh strengthMagnesium oxysulfate core — strong and moisture resistant. Good for heavy-duty walls.

Special — function panels

Medical AntibacterialHospital OR / ICUAntibacterial surface — first choice for hospital operating rooms, ICU and medical device areas.
Silica CoreHigh performanceHigh-performance insulation with excellent fire resistance — for demanding projects.

Choose a core material

Hover a material on the left to see what it is and where to use it.

More Face Materials

Hand-made panels also give you real choice on the surface — stainless steel or color-coated steel, matched to your industry and hygiene needs. Face thickness 0.426–1.0mm (stainless SUS304/430 available).

Stainless SteelFood, medical, wash-downSUS304/430 — hygienic, corrosion resistant and easy to clean. First choice for food, medical and wash-down areas.
PE PolyesterEconomical standardStandard economical coating — good for general cleanrooms where budget matters.
PVDF FluorocarbonWeather & chemical resistantSuperior weather and chemical resistance — ideal for coastal or corrosive environments.
HDP PolyesterHigh durabilityHigh-durability polyester coating — longer service life with better scratch resistance.
Anti-StaticElectronics / ESD areasDissipates static charge — protects electronics and sensitive components during production.
ConductiveESD-sensitive zonesESD-safe conductive surface — for static-sensitive assembly and testing zones.
Salt-plated (SV)Coastal / corrosiveCorrosion-resistant salt coating — for coastal and humid regions.
Aluminum / GalvalumeLight & corrosion resistantLightweight and corrosion resistant — low maintenance with a clean metallic look.

Panel Thickness Guide

Choose the right panel thickness for your walls, ceilings and cold rooms — the thicker the panel, the better the insulation and strength, but the heavier and more expensive it gets.

50mm

Partition Walls

The standard thickness for cleanroom partitions. Light, economical and easy to install — enough insulation and air-tightness for ordinary clean areas (ISO 8–9).

Best for: general partition walls in packaging rooms, food workshops and normal laboratories.

75mm

Ceiling Panels

The most common thickness for cleanroom ceiling systems. Stiffer and flatter than 50mm, so ceilings stay straight under their own weight, lights and ductwork — without sagging.

Best for: cleanroom ceilings, corridors and return-air plenums.

100mm

Insulated Walls

A thicker core means much better thermal insulation (lower heat transfer). Use it for walls next to the outside or between hot and cold zones — it saves energy and prevents condensation.

Best for: exterior walls of cleanrooms, temperature-controlled rooms and cold/hot aisle separation.

150mm

Cold Rooms / Heavy Duty

The heaviest option. The thick insulation keeps low temperatures (down to about -20°C) with low energy consumption, and the strong core can carry heavy loads for demanding partitions.

Best for: cold storage rooms, low-temperature cleanrooms and heavy-duty production partitions.

Application Scenarios & Recommended Panels

Different cleanroom scenes need different panels — quick selection guide by application.

Application Recommended Panel Core Thickness Face
GMP Pharmaceutical Workshop Hand-made Rock wool (A2) 50–75mm Color steel / Stainless
Sterile / High-class Area Hand-made Rock wool / Phenolic 75mm Stainless steel
Food & Beverage Plant Hand-made Rock wool / PU 50–75mm Stainless steel
Electronics & Semiconductor Hand-made Aluminum honeycomb / Rock wool 50–75mm Anti-static
Hospital OR / ICU Hand-made Rock wool 50–75mm Stainless / Antibacterial
Laboratory (PCR etc.) Hand-made Rock wool 50mm Color steel
Cold Storage / Low-temp Hand-made PU (thick) 100–150mm Color steel / Stainless
Budget Workshop Machine-made PU 50mm Color steel

Need something different? Customization is available on request — dimensions, core material, face material, thickness and accessories can all be made to your requirement. Just tell us your project details.

Why Our Panels

Factory Site Videos

Filmed at our factory and project sites — watch the panels being made and installed.

On-Site Installation

Cleanroom partition installation in progress.

Panel Assembly

Hand-made panel assembly on site.

Project Walkthrough

Walking through the completed cleanroom area.

Ceiling & Wall Work

Cleanroom ceiling and wall installation.

Detail Work

Close-up of joints and finishing.

Panel Handling

Moving and positioning panels on site.

Site Preparation

Preparing the floor and frames before panel installation.

Installation Walkthrough

Walking through the panel installation at the project site.

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