ZY CleanroomTIANJIN · SINCE 2002 Get a budget range

Buyer guide

Semiconductor cleanrooms: vibration criteria and airborne molecular contamination

A semiconductor cleanroom needs two limits besides particles: floor vibration and airborne molecular contamination (AMC). Vibration is set by VC curves from VC-A at 2,000 µin/s to VC-E at 125 µin/s, and AMC is graded under ISO 14644-8:2022, which covers concentrations from 10⁰ g/m³ (1 g/m³) down to 10⁻¹² g/m³.

By ZY Cleanroom · Updated · Sources at the end of the page

Vibration criteria

The criteria are RMS velocity limits in one-third octave bands from 8 to 100 Hz (Newport). The µm/s column is calculated at 1 µin = 0.0254 µm, so VC-D at 250 µin/s is 6.35 µm/s.

Criterionµin/sµm/s (calculated)Detail size, µmTypical use (Newport)
VC-A2,00050.88Optical microscopes to 400X, microbalances, aligners
VC-B1,00025.43Microscopes to 1000X; steppers to 3 µm line widths
VC-C50012.71Most lithography and inspection to 1 µm detail
VC-D2506.350.3Electron microscopes and E-beam systems
VC-E1253.1750.1Long-path laser systems; hard to reach
Semiconductor cleanrooms: vibration criteria and airborne molecular contamination

How to use the curves

Below VC-A, Newport lists the ISO building criteria: workshop 32,000 µin/s, office 16,000, residential day 8,000 and operating theatre 4,000. VC-A is half the operating theatre limit. VC-E is one thirty-second of it. The step from VC-A to VC-E is 2,000 ÷ 125, or 16 times tighter (calculated).

Newport says much fab design work sets goals of VC-D to VC-E, which it believes suits 0.3 µm line widths. It says lines of 0.18 µm and below will almost certainly need active isolation. The page is undated, so check these statements against your own tool maker.

Newport also says the curves are guidance and do not replace narrowband analysis for diagnostic studies. Ask each tool maker for its own floor limit and write the strictest one into the brief.

VC is a floor criterion, not a room class. Write it into the brief as its own line, next to the particle class.

AMC categories

An article by Robert Donovan, a process engineer assigned to Sandia National Laboratories, describes the four SEMI F21-95 categories. The class number is the cap in parts per trillion on a molar basis, so MA-10 allows 10 ppt of acids. That is the 1995 edition. SEMI has since issued F21-1016, so check the current edition before writing a spec.

Donovan lists the harm AMC can do: suppressed oxide growth, degraded oxide quality, corroded metal layers, chemical doping, altered electrical properties at interfaces and degraded photoresist. It also corrodes cleanroom tools and structures. For dopants he says the best control is to remove the source, and that any detectable level is probably too much.

CategoryExample givenControl
Acids (MA)None named in the articleImpregnated activated carbon, or ion-exchange fibre carrying a cationic species
Bases (MB)Amines, which degrade photoresistImpregnated activated carbon, or ion-exchange fibre carrying an anionic species
Condensables (MC)High-boiling organicsActivated carbon
Dopants (MD)Boric acid, organophosphates, arsenates; unwanted dopingRemove the source

Where the filters go

Donovan lists activated carbon, permanganate-treated carbon for sulphur oxides, ion-exchange fibres and fraipontite. Chemical filters often sit upstream of HEPA filters because they can shed particles.

The ISO page says the standard sets assessment processes to grade air chemical cleanliness by the airborne concentration of specific substances. It includes a protocol for test methods, analysis and time-weighted factors. It does not describe the nature of the contaminants.

Put four lines in the brief: the particle class, the VC limit, the AMC categories to control with a target level for each, and who will measure them. That list is a suggestion, not a standard.

ISO 14644-8:2022 is the third edition, titled Assessment of air cleanliness by chemical concentration (ACC). It does not classify surface chemical contamination.

If you have a room list for a semiconductor project, send it to ZY Cleanroom and we will review the panel, door and ceiling scope with you.

Questions

Common questions

Which VC curve suits a 0.3 µm process?

Newport says much fab design work sets goals of VC-D to VC-E for 0.3 µm line widths. Your tool maker's limit decides.

Does the ISO 14644-1 class cover AMC?

No. ISO 14644-8 is a separate standard that assesses air by chemical concentration.

Do chemical filters go before or after HEPA?

Donovan says they are often upstream of HEPA, since they can shed particles.

Is VC a cleanroom class?

No. It is a vibration spectrum in one-third octave bands, set per tool or area.

Related guides

Sources

Project enquiry

Send what you have

A room list, a floor plan or only the floor area is enough to start. After you submit, send drawings by email or WhatsApp.

We reply by email within one working day. We can sign an NDA before you send drawings.

WhatsApp +44 7962 561184 is our UK number for export enquiries. The factory is in Tianjin, China.

Email: [email protected]
WhatsApp: +44 7962 561184

Step 1 of 2

WhatsAppGet a budget range