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USP <797> compounding cleanroom for hospital pharmacy

USP <797> requires sterile compounding in an ISO Class 5 primary engineering control. Category 2 and 3 preparations normally need that control inside a cleanroom suite, an ISO 7 buffer room entered through an ISO 8 anteroom, while Category 1 preparations can be made in an unclassified segregated compounding area.

By ZY Cleanroom · Updated · Sources at the end of the page

Room types

The revised chapter was published on 1 November 2022 and became official on 1 November 2023. State boards may set their own date. USP <800> covers hazardous drugs separately.

SpaceClassNotes
Segregated compounding areaUnclassifiedCategory 1 only; away from unsealed windows, outside doors and traffic
Anteroom, positive-pressure bufferISO 8 or betterHand hygiene and garbing typically happen here
Anteroom, negative-pressure bufferISO 7 or betterSee USP <800>
Buffer roomISO 7 or betterNo plumbed water source
Primary engineering controlISO 5 or betterCertified under dynamic conditions
USP <797> compounding cleanroom for hospital pharmacy

Air and pressure

HEPA filters must sit in the ceiling of the buffer room and anteroom. Returns must be low on the wall unless a smoke study shows no stagnant air.

ItemRequirement
ISO 7 room airAt least 30 total HEPA-filtered air changes per hour, with at least 15 from ceiling HEPA through the HVAC
ISO 8 room airAt least 20 total, with at least 15 from ceiling HEPA
PEC air toward the totalAllowed in ISO 7 rooms; the PEC must stay on except for maintenance
PressureAt least 0.020 in. w.c. (about 5 Pa) from anteroom to unclassified area
Pressure monitoringDevice runs continuously; reading recorded at least daily on compounding days

Construction details

Ceilings, walls, floors, doors and fixtures in classified areas must be smooth, impervious, crack-free and non-shedding. Wall-to-floor joints need coving or a caulked seal. Inlaid ceiling panels must be caulked to the frame, and wall panels joined and sealed.

Pass-through doors must never open together and should interlock. Tacky mats and shipping cartons are not allowed in classified areas. The classified rooms need fixed walls and doors, and a pressure monitoring system.

Certification

Certify the classified areas and PECs at the start and at least every 6 months. Repeat after redesign, construction or moving a PEC.

TestRule
AirflowVelocity, air change rate and doorway pressure; HVAC and PEC air changes recorded separately
HEPA leak testAt the factory, after installation and at recertification
Total particle countDynamic conditions, calibrated counter
Smoke patternEach PEC, dynamic conditions
Viable air samplingAt least every 6 months for Category 1 and 2 compounding

Put these in the room data sheet

State the categories to be compounded, the room classes, the air change split between HVAC and PEC, the pressure plan, the dirty and clean anteroom layout and the sink position. A sink in an SCA must sit at least 1 m from the PEC.

Where the equipment goes

A laminar airflow workbench must stand out of traffic and away from room air currents. A pharmaceutical isolator used for Category 2 or 3 preparations must stand in an ISO 8 or better room.

Presterilization steps on nonsterile components, such as weighing and mixing, need an ISO 8 or better environment. They must run in glove bags, containment ventilated enclosures, biological safety cabinets or compounding aseptic containment isolators. Sterile and nonsterile PECs in one room must stand at least 1 m apart.

Who approves the room

Your pharmacy regulator judges the pharmacy, not the contractor. The contractor builds to your data sheet and supplies certification data. The owner keeps the responsibility. To have a room list reviewed, send it to ZY Cleanroom, a cleanroom design-and-build contractor with its own panel factory in Tianjin, China.

Questions

Common questions

Does Category 1 need a cleanroom suite?

No. Category 1 only can use an unclassified segregated compounding area with an ISO 5 PEC.

What class is the anteroom?

ISO 8 or better for a positive-pressure buffer room. ISO 7 or better when the buffer room is negative pressure.

How often is the room certified?

At the start and at least every 6 months, and after changes that affect airflow.

Can the buffer room have a sink?

No. USP <797> bars plumbed water sources in the buffer room and floor drains in the anteroom.

Related guides

Sources

Project enquiry

Send what you have

A room list, a floor plan or only the floor area is enough to start. After you submit, send drawings by email or WhatsApp.

We reply by email within one working day. We can sign an NDA before you send drawings.

WhatsApp +44 7962 561184 is our UK number for export enquiries. The factory is in Tianjin, China.

Email: [email protected]
WhatsApp: +44 7962 561184

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