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Cleanroom air changes per hour: published values and their limits

No general cleanroom standard fixes one air change rate for a class, and ISO 14644-1 sets particle limits only. Published guidance gives starting points, from at least 20 per hour for ISO 8 supporting rooms (FDA) to 240 to 480 per hour for ISO 5 (IEST, as cited by Berkeley Lab), and each must be checked by calculation and test.

By ZY Cleanroom · Updated · Sources at the end of the page

Published values by class and use

Air changes per hour is written ACH below. Many trade charts list ISO 6 to 8 ranges, but none could be traced to a primary standard, so none appear here.

Class or usePublished valueSource
ISO 4, unidirectional300 to 540 ACHIEST-RP-CC012.1 (1993), as cited by LBNL
ISO 5240 to 480 ACHIEST-RP-CC012.1, as cited by LBNL
ISO 5, eight rooms measured98 to 479 ACH; most below 240LBNL field data, 2001
ISO 8 supporting roomAt least 20 ACH is typically acceptable; much higher for ISO 7 and ISO 5FDA, 2004
UK pharmacy aseptic suiteAt least 20 ACHHTM 03-01, Table 6
Pharmacy ISO 7 roomAt least 30 total HEPA-filtered ACH, 15 from ceiling HEPA via the HVACUSP <797> 4.2.4
Pharmacy ISO 8 roomAt least 20 total, 15 from ceiling HEPA via the HVACUSP <797> 4.2.4
Operating room, US20 total, 4 outdoorASHRAE 170, Table 7-1
Isolation roomsAt least 10 (UK); at least 12 (CDC, new)HTM 03-01; CDC 2003
EU GMP sterileNo ACH; clean-up guidance under 20 minutesAnnex 1, para 4.29
Cleanroom air changes per hour: published values and their limits

Formula and worked example

ACH equals supply airflow in m³/h divided by room volume in m³. For full ceiling coverage, ACH equals air velocity in m/s times 3,600 divided by ceiling height in m.

Example only, with assumed values. A room 8 m by 5 m and 3 m high holds 120 m³.

Air changesAirflow in m³/hAirflow in m³/s
20 ACH2,400 m³/h0.67 m³/s
30 ACH3,600 m³/h1.00 m³/s
60 ACH7,200 m³/h2.00 m³/s

Same rate, different air

Ceiling height changes the air needed for the same rate. Take 20 ACH over a 40 m² floor. A 2.7 m ceiling gives 108 m³ and 2,160 m³/h. A 3.6 m ceiling gives 144 m³ and 2,880 m³/h. That is 33% more air at the same ACH. All values are calculated.

Why these are only starting points

Berkeley Lab reports a lack of scientific basis for an optimal recirculation rate. It says acceptable contamination levels have been reached at rates well above and below the recommended ranges.

Lenegan and Eaton (Cleanroom Technology, 2024) add that mixing is imperfect, with ventilation effectiveness of 0.7 to 0.9 at some locations and an expected value of about 0.4 for their example room. Particles come from people, equipment and process, and a simple rate ignores them.

Pressure leakage and recovery time also set the airflow. HTM 03-01 Appendix 4 shows door leakage rising with pressure. Annex 1 para 4.25 lists a recovery test in qualification.

Local codes

For projects in China, GB 50073-2013 sets airflow pattern and supply air volume in section 6.3. Read its current text. Other markets follow their own pharmaceutical, hospital or sector rules.

Test the result

ISO 14644-3:2019 covers airflow velocity and uniformity, airflow direction and visualisation, and recovery. Put the target, the measuring position and the room state in the room data sheet.

Who approves the room

Your regulator or customer auditor judges the facility, not the contractor. The contractor builds to your room data sheet and supplies test data. To have a room list reviewed, send it to ZY Cleanroom, a cleanroom design-and-build contractor with its own panel factory in Tianjin, China.

Questions

Common questions

How many air changes does an ISO 7 room need?

No general standard sets one. FDA says ISO 7 areas normally need significantly more than 20. USP <797> asks 30 for pharmacy ISO 7 rooms.

How do I convert velocity to air changes?

ACH equals velocity times 3,600 divided by ceiling height. For example, 0.3 m/s under a 3 m ceiling gives 360.

Does more air always give a cleaner room?

Not necessarily. Berkeley Lab says acceptable contamination levels have been reached at rates both above and below the recommended ranges.

Does Annex 1 give an air change rate?

No. It gives a clean-up guidance of under 20 minutes, a 10 Pa pressure guidance and a unidirectional air speed range.

Related guides

Sources

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