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ISO 5 and ISO 6 cleanroom requirements

ISO 14644-1:2015 allows up to 3,520 particles of 0.5 µm or larger per cubic metre in an ISO 5 room, and up to 35,200 in an ISO 6 room. The standard sets limits only, so airflow and layout come from your process and your qualification plan, not from the class.

By ZY Cleanroom · Updated · Sources at the end of the page

Particle limits for ISO 5 and ISO 6

ISO 14644-1 counts particles in one cubic metre of air. The limits are cumulative, so a count at 0.5 µm includes every particle at or above that size.

The 2015 edition has no ISO 5 limit at 5 µm. Pharmaceutical users still count 5 µm particles, because EU GMP Annex 1 sets a 29 per cubic metre monitoring limit for Grade A.

Particle sizeISO 5, per m³ISO 6, per m³
0.1 µm and larger100,0001,000,000
0.2 µm and larger23,700237,000
0.3 µm and larger10,200102,000
0.5 µm and larger3,52035,200
1 µm and larger8328,320
5 µm and largerNo table entry293
ISO 5 and ISO 6 cleanroom requirements

State the occupancy state

A class needs a state: as-built, at rest or operational. People and equipment add particles, so the operational target is harder to hold.

Annex 1 shows the effect. A Grade B room has the ISO 5 limit of 3,520 at rest, but 352,000 in operation, which is the ISO 7 limit.

Annex 1 also gives a clean-up guidance value of under 20 minutes to return to the at-rest limits after work stops (para 4.29). Write your own recovery target into the room list.

Airflow reference points

No air change rate comes with the class. These published values are starting points for a design review.

SourceValueApplies to
FDA aseptic guidance, 20040.45 m/s (90 ft/min), ±20%Critical area, generally established
EU GMP Annex 1, 2022, para 4.300.36 to 0.54 m/s, guidance valueUnidirectional flow at the working position
LBNL survey, 20040.10 to 0.41 m/s; 100 to 480 air changes per hourMeasured in ISO 5 rooms
IEST RP-CC012.1, as cited by LBNLLower limit 240 air changes per hourISO 5 recommendation

Example calculation: velocity to air changes

Air changes per hour equal velocity times 3,600 divided by ceiling height. Example only, with an assumed 0.45 m/s and an assumed 3 m ceiling: 0.45 × 3,600 ÷ 3 = 540.

More air costs more fan power. LBNL reports that 10% to 30% more airflow raises fan power by about 30% to 120%.

Where ISO 6 is used

FDA recommends that the area next to an aseptic processing line meets at least ISO 7 in dynamic conditions. A maker may class it ISO 6, or hold the whole filling room at ISO 5.

Put these in the room list

Write the class, the occupancy state, the particle sizes to count, the airflow type and the velocity test position. Add the pressure plan and the recovery target.

Annex 1 qualification tests include filter integrity, airflow, pressure difference, airflow direction, temperature, humidity and recovery. It sets requalification at a maximum of 6 months for Grade A and B, and 12 months for Grade C and D.

Where to count

FDA says air near exposed sterile containers should meet the ISO 5 count when measured at representative locations. These are normally within 1 foot of the work site, in the airflow, during filling and closing.

Counts taken in a quiet corner prove little. Name the count positions in the test plan, and put them where the process is exposed.

Who approves the room

Your regulator or customer auditor judges the facility. The contractor builds to your room list and supplies test data. The owner keeps the responsibility. To have a room list reviewed, send it to ZY Cleanroom, a cleanroom design-and-build contractor with its own panel factory in Tianjin, China.

Questions

Common questions

How many particles are allowed in an ISO 5 room?

ISO 14644-1:2015 allows 3,520 particles of 0.5 µm and larger per cubic metre. The limit at 1 µm is 832.

Is ISO 5 the same as Grade A?

At 0.5 µm the limit is the same, 3,520. Annex 1 adds microbial limits, an airflow guidance value and monitoring rules.

How many air changes does ISO 5 need?

ISO 14644-1 sets none. LBNL measured 100 to 480 per hour in ISO 5 rooms. Size the air from your process and test it.

How far apart are ISO 5 and ISO 6?

Ten times at 0.5 µm: 3,520 against 35,200 particles per cubic metre.

What do Class 100 and Class 1000 cleanroom mean?

They are names from the old US standard FED-STD-209E, cancelled in 2001. The number was the limit of particles of 0.5 µm or larger per cubic foot. Class 100 is treated as the nearest match to ISO 5, and Class 1000 to ISO 6. Use the ISO class in new specifications.

What are the gowning requirements for an ISO 5 cleanroom?

ISO 14644-1 sets no gowning rule, so it depends on the process. For aseptic work, Annex 1 (para 7.13) lists a sterilised suit, sterile headgear, facemask and eye coverings, sterilised gloves and sterilised footwear for Grade B, including access to Grade A. Electronics rooms set their own rules, so write yours into a procedure.

Related guides

Sources

Project enquiry

Send what you have

A room list, a floor plan or only the floor area is enough to start. After you submit, send drawings by email or WhatsApp.

We reply by email within one working day. We can sign an NDA before you send drawings.

WhatsApp +44 7962 561184 is our UK number for export enquiries. The factory is in Tianjin, China.

Email: [email protected]
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