ZY CleanroomTIANJIN · SINCE 2002 Get a budget range

Buyer guide

Static vs dynamic pass box: how to choose

A static pass box is a wall hatch with two doors that cannot open together and no air supply of its own. A dynamic pass box adds a fan and HEPA filter that flush the chamber with filtered air, the kind of flushing Annex 1 gives as an example for pass-through hatches that protect a higher-grade room.

By ZY Cleanroom · Updated · Sources at the end of the page

What the texts say

GB 50073-2013 defines a pass box as an opening in a clean room partition for moving materials and tools, with a casement on each side that may not be opened at the same time (term 2.0.22). None of the texts below calls for a dynamic box in every case. Annex 1 gives flushing as an example. The choice stays with the owner's risk assessment.

PointTextSource
Both doors open togetherNot allowed: USP says never at the same time; Annex 1 says should not open simultaneouslyUSP <797>; Annex 1 para 4.13; GB 50073-2013 term 2.0.22
InterlockInterlocking for airlocks leading to grade A and B; visual or audible warning for grade C and D; USP says doors should interlockAnnex 1 para 4.13; USP <797>
Air flushingHatches should protect the higher grade, for example by flushing with an active filtered air supplyAnnex 1 para 4.12
Transfer listOnly approved, validated items go into grade A or BAnnex 1 para 4.12
Surface samplingAt least monthly for Category 1 and 2 compounding. For Category 3: before a longer use date is assigned, and at least weeklyUSP <797> 6.3.1
Static vs dynamic pass box: how to choose

How the two types differ

China's pass box standard, JG/T 382-2012, classifies boxes by function: basic, purification, disinfection, negative pressure and airtight. Its purification type has a fan and high-efficiency filter that recirculates air inside the box. The listing excerpt does not use the words static or dynamic, so state the function you need in your URS.

FeatureStaticDynamic
Air supplyNoneFan and HEPA filter
Chamber airNot flushedFlushed with filtered air
DoorsNot open togetherNot open together
Filter to test and replaceNoYes

How to choose

Start from the two rooms, not the box. Write the grade or class of each side, what passes through, how it is packed and how often.

Annex 1 para 8.47 expects items sterilised in sealed packaging to enter grade A by validated methods, such as airlocks or pass-through hatches, with the outside of the packaging disinfected.

Where an item enters a cleaner room and shedding is a risk, flushing is the option Annex 1 names. Where the transfer is between low-risk rooms and wiping is enough, your risk assessment may accept a static box. Write the reasoning down.

Annex 1 para 4.12 also says items meant for grade A should be protected while they pass through the grade B area.

Interlock timing and the approved list

Annex 1 para 4.13 says a time delay between closing and opening interlocked doors should be set where needed to keep areas segregated. If your process needs a delay, put its length in the data sheet.

Keep the approved transfer list with the box. Annex 1 para 4.12 says an unapproved item needs pre-approval as an exception, with a risk assessment and a disinfection and monitoring programme approved by quality assurance.

Sizing and servicing

Size the chamber to the largest item on the approved list, plus room to wipe it. A dynamic box also needs a power supply, and its filter needs integrity tests and changes in the maintenance plan.

Put these in the data sheet

State the function type, the chamber size, the door type and interlock, the filter grade for a dynamic box, the air speed and where it is measured, the surface finish and the sampling plan.

Who approves the room

Your regulator or customer auditor judges the facility. The contractor builds to your data sheet and supplies test results. The owner keeps the responsibility. To have a room list reviewed, send it to ZY Cleanroom, a cleanroom design-and-build contractor with its own panel factory in Tianjin, China.

Pass box with an airlock chamber: when a hatch is not enough

The glossary of EU GMP Annex 1 (25 August 2022) defines an airlock as an enclosed space with interlocked doors that keeps air pressure control between adjoining rooms. It calls a pass-through hatch synonymous with an airlock but typically smaller. The text gives no size at which a hatch becomes an airlock, so choose by the largest item on your approved list and how it is moved.

A static box has no fan or filter, so it does not flush its chamber the way para 4.12 asks of airlocks. If your risk assessment needs that flushing, a static box does not provide it.

PointWhat Annex 1 saysParagraph
Personnel and materialsAirlocks for personnel should be separate from those for material wherever possible; where not practical, separate them in time by procedure4.12
AirAirlocks should be flushed effectively with filtered air so the grade of the cleanroom is maintained4.12
Final stageAt rest, the final stage has the same grade as the cleanroom it leads to4.12
Lower to higher gradeMoving material from a lower grade or unclassified area to a higher-grade area is cleaned and disinfected in proportion to the risk4.12

Questions

Common questions

What is the difference between a static and a dynamic pass box?

A static box has two doors that cannot open together and no air supply. A dynamic box adds a fan and HEPA filter that flush the chamber with filtered air.

Does GMP require a dynamic pass box?

Annex 1 para 4.12 gives flushing with an active filtered air supply as an example, not a rule. The owner's risk assessment decides.

Do pass box doors need interlocks?

Both doors must never open together. Annex 1 requires interlocks for airlocks leading to grade A and B. USP <797> says pass-through doors should be interlocking.

How often is a pass box sampled?

USP <797> asks for surface sampling at least monthly for Category 1 and 2 compounding. For Category 3 it asks for sampling before a longer use date is assigned, and at least weekly.

What air velocity should a dynamic pass box have?

The sources checked here give no pass box value. Annex 1's 0.36 to 0.54 m/s is a guidance value for unidirectional air at the working position (para 4.30), and for pass-through hatches it asks for effective flushing with filtered air (para 4.12). State the speed and the measuring point in your specification, then confirm them by test.

How much does a dynamic pass box cost?

This guide gives no figure, because price follows the specification. A dynamic box adds a fan, a filter and a controller to a static box, and chamber size, steel grade, door type and interlock also move the price. Compare offers on one data sheet and check whether test documents are included.

Related guides

Sources

Project enquiry

Send what you have

A room list, a floor plan or only the floor area is enough to start. After you submit, send drawings by email or WhatsApp.

We reply by email within one working day. We can sign an NDA before you send drawings.

WhatsApp +44 7962 561184 is our UK number for export enquiries. The factory is in Tianjin, China.

Email: [email protected]
WhatsApp: +44 7962 561184

Step 1 of 2

WhatsAppGet a budget range